How Are Pre-Rolls Made?

Pre-rolls offer almost the same convenience as chewing gum, making them a seamless addition to the modern way of life. They provide a way to enjoy cannabis without the time and effort required for manual rolling and preparation. Having a grasp of how are pre-rolls made allows you an insight into the industry and the craft that goes into producing the pre-rolled joints.

This article will delve into the process of making pre-rolled joints, revealing the entire journey from selecting the cannabis strains to achieving the ideal roll.

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The Journey of Crafting Pre-Rolled Cannabis

Pre-rolls are ready-to-smoke joints that make it easy for people to enjoy the perks of cannabis without the fuss of rolling. Crafting these joints requires a lot of expertise and quality ingredients, and the whole process is a result of extraordinary innovation, which has resulted in what is an extremely convenient product for the consumer.

Here are the steps to how pre-rolls are made:

Selecting the perfect cannabis strain

The choice of strain will determine the flavor, the aroma, and the effect the product will have. Most importantly, it will decide the overall enjoyment of the end consumer of the pre-roll.

Different strains possess different characteristics, and they all lead to a different experience of consuming cannabis. For example, sativa-dominant strains may lead to uplifting effects, while indica varieties should result in soothing and relaxing sensations.

The combination of characteristics can be important for establishing a brand identity as the product can become recognizable among the community. Building a brand around specific strains ensures the type of consistency that creates a loyal customer base. This is similar to how a coffee shop becomes famous for its signature blend.

The flavor profile of the chosen strains contributes greatly to the experience of consuming a pre-roll. Together with the aroma, they engage the sensors commonly associated for tasting food, so they have to be pleasant and cause a positive reaction for the consumer.

The potency has to cater to the preferences of the consumer, ensuring that the experience will result in desired outcomes. That’s why it’s important to strike the right balance between the THC and CBD levels.

Cultivation and harvest

After selecting the ideal cannabis for your pre-rolls, next comes the process of cultivation of those strains. It starts with germination, which involves placing the seeds in an environment that will cause them to sprout and develop the roots.

Then, the plants will require adequate lighting, sometimes for 24 hours, to provoke their growth. The grower provides nutrients to the plant and ensures that the growing environment remains healthy. 

Afterward, the plant’s structure can be shaped to control the height. This is possible through techniques like topping, low-stress training, and pruning, which also promote an even development of the canopy. The training and pruning are vital for ensuring the healthy growth of the plant and optimizing its yield as they promote an even distribution of light and improve air circulation.

When the plant reaches its flowering stage, the light is adjusted to 12 hours per day as the plant requires 12 hours of darkness as well to produce the buds. After that, if the color is right and if the plant has reached the right maturity, it can be harvested using various techniques.

Post-harvest processing

Once harvested, the plant goes through processing, which includes trimming, drying, and curing. It’s a difficult stage work-wise, but it’s a critical phase that determines the quality of the end product.

Trimming

The plant has excess leaves and stems from the buds, which require removal. The trimming is done either immediately after harvests or after drying. Both methods have a distinct effect on the end product.

Wet trimming, or trimming immediately after harvest, can speed up the drying process but can lead to mold growth. Dry trimming leads to a slower drying process but enhances the flavor and aroma of the product.

Drying

The buds are hung upside down in a dark and ventilated area for seven to 14 days, depending on the temperature, humidity levels, and air circulation. What should also be considered is the plant quality in terms of bud density and its size.

The following step of the post-harvest processing is also relevant to determining the length of the drying. Some cultivators prefer a shorter drying period followed by a longer curing phase, which allows for flavor enhancement.

Curing

Curing is performed after the buds have dried to an appropriate moisture level. The buds are placed in airtight containers like glass jars, allowing for the remaining moisture to redistribute evenly, resulting in an enhanced flavor.

Curing usually lasts for several weeks with periodical opening of the jars to release the excess moisture.

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Grinding and consistency

Grinding the cannabis is a key step to preparing it for consumption. The quality of the grind will determine if there will be an even burn, an efficient extraction of cannabinoids and terpenes, and the overall smoothness of the smoking experience.

If the cannabis is well-ground, it will be easier to package it into the pre-roll, and it will burn evenly during smoking. Consistent grinding improves the efficiency of the extraction process as it allows a better interaction between the heat and the cannabis. This results in a finer release of the cannabinoids and terpenes, which are the key compounds responsible for the flavor, aroma, and effects of the cannabis.

How Are Pre-Rolls Made

Pre-rolls are made by using machinery with different automation, and by hand. With all methods, the end result is when the pre-roll cones are filled with ground cannabis and get a well-sealed joint that’s ready for use.

Handmade pre-rolls

Using rolling papers and filter tips, the finely ground cannabis is rolled into a cylindrical shape joint. To perform this task, you need to hold the rolling paper with the sticky side facing you and fill it along its length. Leave some room at the end in order to eventually be able to twist it and seal it firmly.

Roll it into a cylindrical shape while using your thumbs and holding it with your forefingers. Once you achieve a tight roll, lick the sticky strip on the rolling paper and finish the roll to seal the joint.

The usage of the filter is optional, but it’s worth knowing that it can help enhance the smoking experience. The filter stops loose particles from being inhaled and provides structural support for the joint. You can make the filter from cardboard by shaping it into a Z shape, or you can purchase it together with the papers.

If not using a filter, twist the open end of the joint to prevent its contents from falling out.

Machine-made pre-rolls

Making pre-rolls using automated machines is easy, and the result is a consistent and reliable product. There are even machines to perform the selection and the grinding of the cannabis buds.

Machines contribute to the mass production of pre-rolled joints with high quality and consistency. Many people prefer to use this product instead of rolling it themselves. This is because rolling represents an inconvenience if you don’t have the necessary skills to perform it.

The machines add the filter tips, roll the cones, and seal them with minimal intervention being required in the process. They are important in the industry as they reduce labor costs and increase the efficiency of production.

Machine and handmade combination

Combining the efficacy of the machine with the creativity of the human touch results in a product that possesses the best of both worlds. Each pre-roll is placed into a cone holder while the structure of the machine is placed on a vibrating plate.

The cannabis goes through a spreader that spreads the material equally to deliver consistency of filling across all pre-rolls. Once the material is poured inside, the operator compresses it inside to achieve the required compactness.

Finally, depending on the level of automation, the sealing is performed either by the machine operator or the machine itself.

How to Tell If a Cannabis Pre-roll Is Good

Whether crafted by hand or by using some advanced machinery, the pre-roll should adhere to the standards and cater to the refined taste of the consumers.

The first impression of a pre-roll is that of its look. A well-made joint should look neat and stable. It shouldn’t be too loose or too tight, and the paper should be wrinkle-free.

More experienced consumers give the joint a gentle sniff before lighting. A high-quality product should have a pleasant aroma that indicates freshness and provides you with a glimpse into the journey that awaits.

Still, the real test comes after lighting up, as the joint should provide you with an array of pleasant flavors while it burns evenly without any haste.

Source: shutterstock.com/ Photo Contributor: Victor Moussa

Frequently Asked Questions

Are pre-rolls made only with flowers, or can other parts of the plant be used?

Pre-rolls can be made from trim, shake, kief, rosin chips, etc. Because of its cannabinoid and terpene content, the flower is the most common choice for making pre-rolls.

Is there a standard rolling paper size used for pre-rolls?

Single-wide rolling paper is known as standard-size paper. Its dimensions are 68-70 millimeters (2.6-2.7 inches) long and 34-36 millimeters (1.3-1.4 inches) wide.

Can pre-rolls be made with specific strain blends or only single strains?

There are both strain-specific and blended pre-rolls. Trying different types of blends will lead to discovering which one suits the specific consumer best.

Can pre-rolls be made with organic or pesticide-free cannabis?

Yes. Making a pre-roll with organic and pesticide-free cannabis delivers a better taste and a more complete smoking experience.

Do pre-roll manufacturers add any additives to the cannabis blend?

Pre-roll manufacturers infuse the joints with cannabis concentrates to deliver a more intense experience.

Are pre-rolls made by machines?

Pre-rolls can be hand-crafted, machine-made, or through a mix of both.

Summary

The article focused on how are pre-rolls made - from the process of cultivation to the time the joint is ready to be enjoyed.

Pre-roll joints are a convenient option for people who don’t want to roll joints to enjoy cannabis. They can be made by hand, using machines, or through a combination of human craftsmanship with the precision of a machine.

To make pre-rolls, the cannabis plant goes through a selection process, after which it is cultivated, nurtured, and harvested. It then goes through drying and curing, after which it is ground and dispensed into paper. Once the paper is sealed, the joint is ready for consummation.

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Types of Pre-Roll Machines

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How to Pack a Cone